工場設備

Factory

Printing Facility for Pharmaceutical Packaging Materials

SANKO ALUMI INC.

In 2005, the manufacturing division was relocated to the current Kounosu Kawasato industrial estate and started as a production plant.
We have installed high-performance film printing machine, the latest PTP aluminium printing machine, and high-temperature drying three-head printing machine. This enables us to meet the demands of a wide range of industries, including pharmaceutical packaging, electronic devices and food packaging.

High-precision Printing

As we produce printed products that come into direct contact with the contents, the adhesion of dust, insects and body hair to the product is directly linked to safety issues. In other words, the inflow of dust into the printing room can cause various problems, such as reduced print quality. In our gravure printing process, we practice thorough cleanliness management to prevent such problems, and achieve high-quality film printing that our customers can use with peace of mind.

フィルム印刷機

Printing Unit

フィルム印刷(包材)

Printing on Aluminium

Pharmaceutical packaging requires advanced printing and processing technologies. We have introduced custom-made gravure printing machine that enables high-speed double-sided printing, while precisely aligning the front and back printing positions on PTP aluminum foil. Additionally, the machine is equipped with a high-temperature curing dryer and an online defect detection system using a CCD camera, ensuring high-quality printing.

両面印刷

Dual-Side Printing

アルミ印刷機

Aluminium Printing Unit

High Temperature Drying Three-Head Printing Unit

Based on years of accumulated expertise, we have introduced a versatile machine that integrates printing, coating, and dry lamination. The first feeder accommodates not only plastic films but also PTP aluminum foil. Multiple coating units are installed, enabling same-side and double-sided printing with inline coating (supporting up to three-color registration). During processing, an inline inspection system ensures full-quality control, while a high-temperature drying system is utilized for optimal performance. With a wide selection of coating materials and adhesives, our capabilities extend beyond food and pharmaceutical lidding materials to include insulation for buildings, battery components, and more. We flexibly respond to a diverse range of customer needs across various industries.

印刷/コーター/ドライラミ兼用機

Printing/Coating/Dry lamination Unit

印刷/コーター/ドライラミ兼用機

Aluminium Printing Unit

Quality Management

Pharmaceuticals, chemicals, and electronic devices all require delicate quality control and assured safety. Therefore, we implement strict quality management and thorough product inspections throughout all processes. During printing, an online defect detection system monitors printing defects and foreign substances, while an offline defect detection system further ensures print quality. Additionally, various measuring instruments are used to conduct inspections, ensuring that we maintain the quality standards required by our customers.

バーコード検証機(カメラ式)

Camera based barcode verifier

赤外線検証機

IR inspection system

Hygiene Management

We have installed insect-proof shutters and air showers. Furthermore, we designate specialized dust-free garments for each clean level to ensure proper working conditions. By controlling and managing airflow through room pressure adjustments, we establish clean levels for each process, enabling high-level cleanroom printing within the industry. For insect control, we entrust specialized external contractors with thorough pest management, maintaining a consistently high level of protection.

防虫通路

Insect proof aisle

エアシャワー室

Air shower